Magnetic Flow Meters
A volumetric flow meter with no portable components is called a magnetic flow meter. It is ideal for usage in wastewater treatment. It is generally used for liquids that are conductive or dirty. Read More…
Sierra manufacturers high performance mass flow meters and controllers for nearly any gas, liquid or steam. Customers choose Sierra when they need an accurate and repeatable flow measurement, short delivery lead times, expert flow advice and long term support. When it matters, choose Sierra. Visit www.sierrainstruments.com.
FTI Flow Technology specializes in liquid flow meters, gas flow meters, water flow meters, mass flowmeters, ultrasonic flowmeters and air flow meters. FTI Flow Technology is recognized worldwide for providing high-accuracy flow metering solutions with unmatched flow measurement resources.
At SmartMeasurement, we pride ourselves on our cutting-edge flow meter products that redefine precision and reliability in fluid measurement. Our team possesses a collective passion for innovation, driving us to engineer state-of-the-art solutions that cater to diverse industrial applications. With a robust portfolio of flow meters, we offer an extensive range of technologies tailored to meet the ...
SIKA is a developer and manufacturer of flow control products and a wide variety of other measuring and monitoring systems. Our inventory includes flow sensors, flow meters, flow switches, and many more. We know that flow solutions aren't one-size-fits-all, which is why we provide consultation and flow management solutions that are individualized and customized to your requirements. When you...
At Max Machinery Inc., we pride ourselves on being at the forefront of precision engineering, specializing in high-performance flow meters. Our products are designed to meet the most demanding applications, ensuring accuracy, reliability, and durability. We manufacture a range of flow meters that cater to diverse industries, from automotive and aerospace to pharmaceuticals and chemical processing.
More Magnetic Flow Meter Manufacturers
What are Magnetic Flow Meters?
A volumetric flow meter with no portable components is called a magnetic flow meter. It is ideal for usage in wastewater treatment. It is generally used for liquids that are conductive or dirty.
As mentioned, magnetic flow meters work best with dirty liquids. That is why these are not ideal to use with hydrocarbons or distilled water. These are extensively used in industry because they are easy to use. These are efficient and inexpensive to use for contaminated agricultural residues. These also produce very accurate results.
Magnetic flow meters are alternatively known as mag meters too.
How Magnetic Flow Meters Work
Magnetic flow meters calculate the velocity of the flowing liquid in a pipe using Faraday’s Law of Electromagnetic Induction. According to Faraday’s Law wires travel in a magnetic field to generate charge. Similarly in magnetic flow meters liquid flows through a magnetic field generated by the meter. Since this liquid is conductive it will generate a voltage signal while passing through that magnetic field. This process is shown in Figure 1.
The electrodes detect the voltage signal. The intensity and amount of voltage signal produced are directly proportional to the fluid velocity flowing through the pipe as specified by Faraday’s Law. Liquid flow is then calculated by processing the detected voltage signal. This is done by a transmitter as shown in figure 2.
Types of Magnetic Flow Meters
There are three main types of magnetic flow meters. Each of those is briefly introduced below:
Insertion Magnetic Flow Meter
Magnetic flow meters of this type can be used in a wide range of pipe sizes. These meters usually work best when installed upstream of the pipeline. It can handle a wide range of corrosive liquids.
In-Line Magnetic Flow Meter
These flow meters produce the best results when higher flow rates must be accurately measured. There is very little to no margin for mistakes like in water treatment or food/pulp processing.
Low-Flow Magnetic Meters
It is best suited for applications requiring a low flow of liquid. It requires almost no maintenance compared to other magnetic flow meters because it is less affected by mechanical debris.
Usage of Magnetic Flow Meters
Among all the flow meters on the market, 24% alone are magnetic flow meters. This shows its high utility and application across multiple industries. Application of magnetic flow meters can be found in
- Water/Wastewater industry- both treated and untreated water like in figure 3
- Mining and Mineral processing- water/slurry produced during the process and media flows
- Power Sector
- Pulp and paper industries
- Chemical industries- corrosive and abrasive chemical solutions
- Construction Industry- highly corrosive sludge like acid and caustic soda
Merits of Magnetic Flow Meters
The merits of Magnetic flow meters top any other flow meters. It is generally very easy to use and cost effective and can handle extremely abrasive liquids.
- It uses very little power to operate. Some mag meters can operate on power as low as 15 watts.
- Their erosion resistance can be enhanced as per requirement by using simple abrasion resistant liners.
- Smaller electrodes do the job; hence, fewer electrode metals are generally required.
- These can measure liquid flow rates ranging from 0.125” to even 10’ cubic.
- Magnetic flow meters are very efficient because they can measure multidirectional flow.
- Since these have no moving parts, the risk of damage and frequent repairs is minimized.
Precautions for Magnetic Flow Meters
Magnetic flow meters are usually simple and safe to use. But here are some of the precautions one must keep in mind while using these to bring accurate results:
- Ensure that the liquid/ sludge used is conductive. Otherwise, it won’t generate a voltage signal.
- Magnetic flow meter should be installed in a manner that it is always filled with liquid, or else it will affect the flow measurements.
- High temperatures even for a shorter period can render a magnetic flow meter flawed.
- While using mag meters in a vacuum, make sure the liner doesn’t collapse.
- Using an electromagnetic flow meter near its conductivity limit can cause the flow meter to collapse and stop functioning.
